Champion Power Equipment PP-3 Manual do Utilizador Página 1

Technical Manual Taskmaster Power Wash Sink System Model PP-3 Machine Serial No. P.O. Box 4149

OPERATION INSTRUCTIONS Utensils and Silver Ware Utensils and Silver Ware must be placed in a utensil basket. If your unit was not supplied with a ut

OPERATION INSTRUCTIONS Unload Wash Tank The display will indicate that the items are clean when a wash cycle has been completed. At this time the sys

OPERATION INSTRUCTIONS 11 NOTES

CONTROL PANELS Control Panels Identifying your control panel There are two types of control panels used, the STANDARD and the DELUXE. Your control b

CONTROL PANELS STANDARD Control Center 115 Mylar Buttons ¾ Temp Button, press to set or display the wash tanks running temperature. When pre

CONTROL PANELS 14 Mylar Indicator Lights Basic Operation When you first power up to use your wash tank, the display will show fil, fill the wash t

CONTROL PANELS Advanced Operation Changing Temperature Set Point The temperature set point is the water temperature setting for the wash tank and is

CONTROL PANELS Parameter Mnemonic Parameter Name Description Table 1 Default Value (Celsius) Table 2 Default Value (Fahrenheit) Units sp Setpoint T

CONTROL PANELS Parameter Mnemonic Description Table 1 Default Value (Celsius) Table 2 Default Value (Fahrenheit) Units P 1 Input table 2 10 P 2 Low

CONTROL PANELS Display Software Version To display the software version, enter the configuration mode (See instructions listed in the Configuration M

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CONTROL PANELS Timer Operation The change water timer (t) will retain its current count when the washer is stopped or when power has been disconnecte

CONTROL PANELS Wire Diagrams agrams STANDARD – 208VSTANDARD – 208V K1A Z361403GETYPE K THERMOCOUPLE INPUTSOUTPUT 1HEATER- (RED)11910OUTPUT 3SOAP DISP

CONTROL PANELS 21 STANDARD – 480V K1A Z361403GETYPE K THERMOCOUPLE INPUTSOUTPUT 1HEATER- (RED)11910OUTPUT 3SOAP DISPENSER+ (YELLOW)+ (YELLOW)Heater

CONTROL PANELS 22 Operational Details and Engineering Diagram FIL STATE • Display show fil • Alarm light is on until AL.1 is off •

CONTROL PANELS Operation Modes Fill State This mode is entered when the operator drains the water, and as part of the Change Water procedure, a Dr

CONTROL PANELS Drain State When the timer t expires, the controller will change from the RUN STATE to the DRAIN STATE. ¾ Display shows drn ¾ Change

CONTROL PANELS When AL.2 clears, the controller returns to the RUN or STOP STATE. ¾ Display shows the process value ¾ Alarm indicator light is OFF

CONTROL PANELS DELUXE Control Center Champion Display In general, all messages are scrolled in the upper display box at about 2 characters per seco

CONTROL PANELS Stop Button A normal press of this key stops the current cycle if one is active. If the unit is currently in the Hold Mode, pressi

CONTROL PANELS Mylar Indicator Lights The soap indicator light will be lit up when the soap pump is on The heater indicator light will be lit up

USER MANUAL Operation & Installation Guide Champion Industries PO Box 4149 Winston Salem, NC 27115 336/661-1556 www.championindustries.com

CONTROL PANELS In the PAUSE state, the wash cycles timer is stopped and the circulation pumps are shut off. The heater is still working to maintain t

CONTROL PANELS The cycle LED will light up and the first setting STEP1 DURATION will scroll on the display, and alternate every 5 seconds with its va

CONTROL PANELS Step Soap Quantity This setting allows soap quantity control for the step. Setting name: STEP X SOAP QUANTITY Allowed values: MIN,

CONTROL PANELS Off State This state is active after filling up the tank with water and pressing the STOP key following the POWER UP state. This is

CONTROL PANELS Hold/Clean State In this state, there is water in the tank, and its temperature is maintained at the Hold Temperature. The pump speed

CONTROL PANELS Soap Level Detection This is an optional feature that your system may not be equipped with. There are 2 inputs that allow connection t

CONTROL PANELS Auto-Drain / Fill The Auto drain/fill feature is an optional feature and requires extra solenoid valves. Once the Auto-Drain/Fill key

CONTROL PANELS Temperature Probe Error All probes are typically type-K probes. All temperature readings normally associated with a type-K probe are

CONTROL PANELS Omron Inverter Control The Omron Inverter Control inside the DELUXE panel allows for speed control of the 3-phase AC water pumps. For

CONTROL PANELS The parameters that can be changed follow: Temperature Units This setting allows a different temperature unit to be used for display.

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CONTROL PANELS Hold Temperature This setting sets the water temperature for the Hold or Clean state. Parameter name: HOLD TEMPERATURE Allowed values:

CONTROL PANELS Sanitize Heater Temperature This setting sets the water temperature for the Sanitize tank. Parameter name: HEATER 2 TEMPERATURE Allowe

CONTROL PANELS Dry Fire Threshold This is the maximum allowed temperature that heater sheath can attain. When this is reached, the control assumes t

CONTROL PANELS Operational Details and Engineering Diagram 42 Power-UpstateOff stateTub FillDry-FireCycleprogrammingLow-levelprogrammingWashstateH

CONTROL PANELS 43 Wire Diagrams DELUXE – 208V w/Communications 12341234PORT1+PORT1-PORT2+PORT2-RS-485AC IN531LINE 1GROUNDLINE 2 92141211161567AC OUT

CONTROL PANELS 44 DELUXE – 480V w/Communications 12341234PORT1+PORT1-PORT2+PORT2-RS-485AC IN531LINE 1GROUNDLINE 2 92141211161567AC OUTOUT1-AC (SPDT)

CONTROL PANELS Wash Cycle Defaults Cycle 1 Name English DELICATE WARE CYCLE French LE CYCLE DE MARCHANDISE DELICAT Spanish EL CICLO DELICADO DE WA

CONTROL PANELS NOTE: See the TIME DISPLAY section shown earlier to view the time format. Cycle 4 Name English POTS AND PANS CYCLE French CYCLE DE POT

CONTROL PANELS 47 NOTES

INSTALLATION INSTALLATION Pre-Installation ¾ REVIEW – Review all of the instructions prior to installation. ¾ INSTALLATION – Installation should be

AL2 State...

INSTALLATION Plumbing Requirements ¾ WATER SUPPLY – Hot and Cold Water should be supplied by ½” or ¾” water lines, with the ¾” being the preferred me

MAINTENANCE WARRANTY INFORMATION Warranty Your pot scrubbing sink is designed and built to deliver many years of trouble free operation. All units ha

MAINTENANCE 51 NOTES

MAINTENANCE 52 MAINTENANCE Routine Maintenance Heater The heating element must be cleaned once every thirty days to ensure maximum heater life. The e

MAINTENANCE ¾ Carefully pull the heater and wires out, exposing the electrical connections. ¾ Disconnect the electrical Connections. ¾ Remove the g

MAINTENANCE ¾ Connect the electrical connection and slide the wires and thermocouple into position. ¾ Install and tighten the clamp. ¾ Install the

MAINTENANCE 55 ¾ Remove the component plate ¾ Insert the new component plate. ¾ Install the four fasteners to secure the component plate. ¾ Plug i

MAINTENANCE ¾ Remove the old controller and install the new one. ¾ Install the five retainers “C”. ¾ Connect the three plugs “B”. ¾ Connect the f

MAINTENANCE Replacing Soap Pump 57 ¾ Turn off and lockout the incoming power to the control panel. ¾ Disconnect power cord “A” ¾ Disconnect Hoses

PARTS LIST 58 Parts List Heater / Thermocouple Image Description Part Number 2500 watt heater HTR-25 5000 watt heater HTR-50 7000 watt heater HTR

Wire Diagrams...43 DELUXE

PARTS LIST Soap Pump / STANDARD / DELUXE Image Description Part Number Soap Pump SP-1600 STANDARD 208V Plug-N-Play BoardK1-208 STANDARD 480V Plug-

PARTS LIST Water Pump Image Description Part Number Pump Assembly 208V Left Side PA-208L Pump Assembly 208V Right Side PA-208R Pump Assembly 480V Lef

PARTS LIST Image Description Part Number Pump Backing Plate PBP-01 Pump O-Ring POR-01 Pump Seal PS-01 Pump Discharge Hose – Left Side PDH-L Pu

PARTS LIST 62 NOTES

PARTS LIST NOTES 63

PARTS LIST NOTES 64

Champion Industries PO Box 4149 Winston Salem, NC 27115 336/661-1556 www.championindustries.com

START UP 6 INITIAL START UP Fill Tanks with Water ¾ WASH TANK – Fill wash tank with hot water to the marked Fill Line. The water temperature ought t

START UP 7 Approved Chemicals It is recommended that chemicals that are low to non foaming, metal safe, and non-caustic be used in the wash and saniti

OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS Pre-Scrapping It is recommended that any loose or excess soils be removed from the item to be washed pr